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China best Planetary Reducer Generator Gearbox Hydraulic Planetary Gearbox comer gearbox

Product Description

Product Description

DESCRIPTION:
Gear reducers are enclosed helical gears with hollow inputs.
The gear is mounted directly on the input shaft of the gear and receives support from a motor mounting bracket mounted on the machine housing. 
No additional parts are required to transfer torque from the reducer to the machine.
It can be mounted in vertical, horizontal or inclined position.
Shaft-mounted gear reducers typically have 5:1 7:1 10:1 reduction ratios and output speeds ranging from 1 to 300 rpm.

M4 series gear reducer can be installed directly on screw conveyors and feeders with a XUH seal installed on the output shaft of the gearbox. 
Ensure that cement, and fly ash powder will not get into the gearbox and extend the service life of the gearbox.
More suitable for bulk materials, grain and aggregate handling industries

 

WORKING PRINCIPLE:
M4 series gearboxes come in 5 sizes (M41 / M43 / M45 / M47 / M49). 
Nominal gear ratios are in accordance with Ra 10 CHINAMFG 2017 (5, 6, 7, 10). Cylindrical gears with helicoidal teeth. 
M4 series gearboxes can be mounted directly on screws: in this case, the XUH type output shaft seal is usually installed. 
M4 series gearboxes are supplied with grease for use at ambient temperatures (0°C – 40°C).

PROPERTIES:
– Helical gearbox
– Nominal torque that can be transferred to the output shaft: up to 1500 Nm.
– Installed power at the input up to 30 kW.
– Operation at ambient temperature (0°C – 40°C).
– DIN 5482 involute spline output shafts
– Flange mounting on motor and output side
– Precision-machined cylindrical bevel gears with teeth.
– Flange mounting on motor and output side

BENEFITS:
– Easy installation
– Quick maintenance
– Low installation costs

 

 

 

Services

 

Pre-sales Commitment

1. For user inquiries, quick response, warm reception, and answer all questions.
2. Provide detailed design information free of charge within 24 hours.

Commitment in Sales

1. All ex-factory products meet the quality standards specified in the contract. All products are tested according to customer requirements before delivery.
2. After the contract is signed, the customers are welcome to the site of our company for supervision.

After-sales Commitment

1. We provide technical support for customers. If necessary, the product can be debugged on-site, and relevant operators can be trained to solve user problems.
2.  24 hours to solve the problems for customers. Product use a day, a day of service.
3. Set up a high-quality service team, and set up product files for regular return visits.

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Four-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Benefits of Regular Gearbox Maintenance

Regular maintenance of gearboxes offers numerous advantages:

  • Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
  • Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
  • Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
  • Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
  • Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
  • Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
  • Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
  • Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
  • Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.

Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.

China best Planetary Reducer Generator Gearbox Hydraulic Planetary Gearbox   comer gearbox	China best Planetary Reducer Generator Gearbox Hydraulic Planetary Gearbox   comer gearbox
editor by CX 2023-12-07

China Standard Wind Power Generator Planetary Gearbox One Speed Plx190 supplier

Product Description

Wind Power Generator Planetary Gearbox One Speed PLX190
-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.

-Ratio: 4,5,8
-Weight:42kg
-Product picture

-Datasheet

-Feature
Transmission Type: Planetary power transmission type
Material : Gear ring 42CrmoTi
                Flange Aluminum casting
                Output shaft 40Crmo
Output type:PLE round falnge output
                    PLF square flange output
                    ZPLE right angle round flange output
                    ZPLF right angle square flange output
Backlash:   Spur gearbox CHINAMFG : <7 arcmin
                     Spur gearbox 2 stage : <12 arcmin
                     Helical gearbox CHINAMFG : <3 arcmin
                     Helical gearbox CHINAMFG : <5 arcmin
Low noise and high quality.

-Company introduction
FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
 
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, stone carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.

FOCUS, your professional electrical partner !

-Payment & Package & Delivery 
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package ) 
3,Delivery
( By International Express,  By Air , By Sea )

 

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

gearbox

Common Problems with Gearboxes and How to Troubleshoot Them

Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:

  1. Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
  2. Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
  3. Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
  4. Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
  5. Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
  6. Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
  7. Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
  8. Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
  9. Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
  10. Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.

Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.

China Standard Wind Power Generator Planetary Gearbox One Speed Plx190   supplier China Standard Wind Power Generator Planetary Gearbox One Speed Plx190   supplier
editor by CX 2023-10-26

China factory R17 Reduce gear motor electric motor reduction gearbox reducer for wind turbine generator near me factory

Warranty: 12 months
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Energy & Mining
Gearing Arrangement: Helical
Output Torque: Top to 36000N.m
Input Speed: 750-3000rpm
Output Speed: 0.05-809r/min
Quality Control System: ISO9001:2008
Certificate: CCC, 20kw-1000kw(27hp-1360hp) CZPT FD300 oil cooler advance engine reverse marine gearbox transmission CQM,Supplier Assessment, MA
Mounting Position: Horizontal (foot mounted) or Vertical (flange mounted)
Color: According to customer’s order
Model Number: R17~177
Material: Steel or cast iron
Heat treatment: Carburising, quenching, drive shaft for Tower Crane spare parts used on slewing mechanism reducer gear grinding
Gear accuracy: Less than 6
Contact: 15154537895
Packaging Details: Export standard plywood cases

Characteristics: 1.High modularization design: may equip with various motor or other power input conveniently. Same machine type may equip with various power motor. It is easy to realize the combination and junction between every machine type. 2.Transmission ratio: fine division, wide scope. The combined machine type may form very large transmission ratio, i.e. output very low rotary speed.3.Form of installation: the position to be installed is not limited. 4.High strength, compact: the box body is made of high strength cast iron. Gear and gear shaft adapts the gas carbonization, ABA ABA China Supply Ratio 101 Gear Box Motor Speed Reducer Precision Planetary Gearbox For New Energy Equipment quenching and fine grinding process, therefore the bearing capacity of unit volume is high.

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China factory R17 Reduce gear motor electric motor reduction gearbox reducer for wind turbine generator  near me factory China factory R17 Reduce gear motor electric motor reduction gearbox reducer for wind turbine generator  near me factory