Tag Archives: machine motor

China OEM Zlyj/Zsyj Electric Motor Reduction Gearbox for Extruder Machine differential gearbox

Product Description

ZLYJ/ZSYJ Electric Motor Reduction Gearbox for Extruder Machine

ZLYJ series gearbox is a high accuracy and hardened tooth surface transmission device,
Which is designed for single screw extruder with thrust block. The design of gearbox
Adopt JB/T9050.1-1999.

Main features:
1. The material of gear is high strength alloy steel through gear grinding processing after
Carburizing, quenching and heat treatment. It has high precision(6 level), high
Hardness(HRC54-62) and low transmission noise.
2. Gearbox equipped with thrust block with high bearing capacity, reliable performance
And can bear large axial thrust.
3. Gearbox equipped with forced feed lubrication and cooling system.
4. CZPT series gearbox adopt 6 face processing, including horizontal installation and vertical installation.
5. High efficiency transmission, low noise and long time continuous operation.

Components:
1. Housing: Cast Iron or Steel Plate Welding
2. Gear Set: Hardened Helical Gear Pairs, Carburizing, Quenching, Grinding, Gear Hardness HRC54-62
3. Input Configurations:
Keyed CZPT Shaft Input
4. Output Configurations:
Hollow Shaft Output

Our extruder gearboxes have 2 popular series for 2 types screw extruders:
ZLYJ/ZSYJ Series Extruder Gear Units for Single Screw Extruders
SZ Series Extruder Gear Units for Conical Twin Screw Extruders
For parameters of SZ series gearbox and other extruder gearboxes applications, please consult our sales representatives and engineers.
Models:
ZLYJ112~ZLYJ630
ZSYJ450~ZSYJ630
Gearbox Parameters

ZLYJ / ZSYJ Series
Models Ratio Center Height Output Bore Dia.(H8) Input Shaft Dia.(m6)
ZLYJ112 6.3~20 130mm Φ35 Φ28
ZLYJ133 6.3~20 140mm Φ38 Φ28
ZLYJ146 6.3~20 160mm Φ45 Φ32
ZLYJ173 6.3~20 170mm Φ50 Φ38
ZLYJ200 6.3~20 240mm Φ60 Φ45
ZLYJ225 6.3~20 250mm Φ70 Φ55
ZLYJ250 6.3~20 280mm Φ80 Φ60
ZLYJ280 6.3~20 300mm Φ90 Φ65
ZLYJ315 6.3~20 350mm Φ100 Φ75
ZLYJ330 6.3~20 350mm Φ110 Φ85
ZLYJ375 6.3~20 400mm Φ110 Φ85
ZLYJ420 6.3~20 460mm Φ120 Φ95
ZLYJ450 6.3~20 500mm Φ170 Φ100
ZLYJ630 6.3~20 630mm Φ180 Φ120
ZSYJ450 22.4~100 500mm Φ170 Φ75
ZSYJ560 22.4~100 580mm Φ160 Φ95
ZSYJ630 22.4~100 630mm Φ180 Φ100
SZ Series
Screw Diameter (mm) 35 45 50 55 65 80 92
Power (KW) 11 18.5 22 30 37 55 110
Output Speed (RPM) 47 45 38 38 39 39 40
                     

Gearbox Applications
Plastic Extruders
Rubber Extruders
Single Screw Extruders (ZLYJ/ZSYJ Series Extruder Gearbox)
Conical Twin Screw Extruders (SZ Series Extruder Gearbox)

Application:

Advantage:
1. More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services

FAQ
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
 
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
 
3. Can we buy 1 pc of each item for quality testing?
Yes, we are glad to accept trial order for quality testing
 
4. How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
1. Running test process: each reducer will make running test for 1 hour each side.
2. We use advanced inspection center and measurement to control the size and quality of housing, gears and key parts.
 

Application: Motor, Machinery
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Bevel
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

|

Customized Request

gearbox

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China OEM Zlyj/Zsyj Electric Motor Reduction Gearbox for Extruder Machine   differential gearbox	China OEM Zlyj/Zsyj Electric Motor Reduction Gearbox for Extruder Machine   differential gearbox
editor by CX 2023-05-23

China 57bl Jk57bl01jsx92 Worm Gear Motor DC Electric Power Speed Reducer Gearbox for Concrete Mixer Machine gearbox adjustment

Product Description

NEMA 23 BLDC Motor

 

Standard Specification:

/Common Specification
(Product) (Specification)
Winding type Star
Corridor impact angle one hundred twenty one hundred twenty degree electrical angle
Shaft run out .571mm
Radial play .02mm@450g
Conclude engage in .08mm@450g
Max.radial power 75N @20mm kind the flange
Max.axial pressure 15N
Insulation class Class B
Dielectric strength 500VDC for 1 moment
Insulation resistance 100MΩ Min.,500VDC

Electrical Specification:
 

/Electrical Specification:    
    /Design
Specification Device JK57BLS005 JK57BLS01 JK57BLS02 JK57BLS03 JK57BLS04
Amount Of Period Stage 3
Number Of Poles Poles 4
Rated Voltage VDC 36
Rated Speed Rpm 4000
Rated Torque N.m .055 .11 .22 .33 .44
Rated Existing Amps one.two two 3.6 five.three six.eight
Rated Electrical power W 23 46 92 138 184
Peak Torque N.m .sixteen .33 .66 one one.32
Peak Present Amps 3.five 6.eight eleven.5 fifteen.five 20.five
Back E.M.F V/Krpm seven.eight 7.seven 7.four seven.three seven.one
Torque Constant N.m/A .074 .073 .07 .07 .068
Rotor Inertia g.c 30 seventy five 119 173 230
Body Length mm 37 47 67 87 107
Bodyweight Kg .33 .forty four .seventy five 1 one.twenty five
Sensor /Honeywell
Insulation Class B
Degree of Defense IP30
Storage Temperature -twenty five~+70ºC
Functioning Temperature -15~+50ºC
Doing work Humidity 85% RH()
Working Surroundings (),,,,
Altitude 1000

Drawing:
 

 

one. who are we?

We are primarily based in ZheJiang , China, start from 2011,promote to Domestic Market place(26.00%),Western Europe(twenty.00%),North
America(twenty.00%),Northern Europe(10.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South The united states(2.00%). There are whole about 51-one hundred people in our office.

2. how can we ensure quality?

We are dependent in ZheJiang , China, commence from 2011,sell to Domestic Market(26.00%),Western Europe(twenty.00%),North
The us(twenty.00%),Northern Europe(ten.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South The usa(2.00%). There are complete about 51-100 people in our business office.

3.what can you buy from us?

Usually a pre-generation sample just before mass production
Always final Inspection prior to cargo

4. why should you purchase from us not from other suppliers?

Expert 1-to-1 motor tailored . The world’s huge enterprise of decision for large quality suppliers . ISO9001:2008 quality administration technique certification, via the CE, ROHS certification.

5. what solutions can we give?

Accepted Delivery Conditions: FOB,CFR,CIF,EXW,CIP,FCA,CPT,DDP,DDU,Categorical Shipping and delivery,DAF,DES
Recognized Payment Currency:USD,EUR,CAD,HKD,GBP,CNY
Accepted Payment Kind: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Income,Escrow
Language Spoken:English,Chinese

Application: Universal, Household Appliances, Car
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control
Casing Protection: Closed Type
Number of Poles: 8

###

Samples:
US$ 60/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

/General Specification
(Item) (Specification)
Winding type Star
Hall effect angle 120 120 degree electrical angle
Shaft run out 0.025mm
Radial play 0.02mm@450g
End play 0.08mm@450g
Max.radial force 75N @20mm form the flange
Max.axial force 15N
Insulation class Class B
Dielectric strength 500VDC for one minute
Insulation resistance 100MΩ Min.,500VDC

###

/Electrical Specification:    
    /Model
Specification Unit JK57BLS005 JK57BLS01 JK57BLS02 JK57BLS03 JK57BLS04
Number Of Phase Phase 3
Number Of Poles Poles 4
Rated Voltage VDC 36
Rated Speed Rpm 4000
Rated Torque N.m 0.055 0.11 0.22 0.33 0.44
Rated Current Amps 1.2 2 3.6 5.3 6.8
Rated Power W 23 46 92 138 184
Peak Torque N.m 0.16 0.33 0.66 1 1.32
Peak Current Amps 3.5 6.8 11.5 15.5 20.5
Back E.M.F V/Krpm 7.8 7.7 7.4 7.3 7.1
Torque Constant N.m/A 0.074 0.073 0.07 0.07 0.068
Rotor Inertia g.c 30 75 119 173 230
Body Length mm 37 47 67 87 107
Weight Kg 0.33 0.44 0.75 1 1.25
Sensor /Honeywell
Insulation Class B
Degree of Protection IP30
Storage Temperature -25~+70ºC
Operating Temperature -15~+50ºC
Working Humidity 85% RH()
Working Environment (),,,,
Altitude 1000
Application: Universal, Household Appliances, Car
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control
Casing Protection: Closed Type
Number of Poles: 8

###

Samples:
US$ 60/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

/General Specification
(Item) (Specification)
Winding type Star
Hall effect angle 120 120 degree electrical angle
Shaft run out 0.025mm
Radial play 0.02mm@450g
End play 0.08mm@450g
Max.radial force 75N @20mm form the flange
Max.axial force 15N
Insulation class Class B
Dielectric strength 500VDC for one minute
Insulation resistance 100MΩ Min.,500VDC

###

/Electrical Specification:    
    /Model
Specification Unit JK57BLS005 JK57BLS01 JK57BLS02 JK57BLS03 JK57BLS04
Number Of Phase Phase 3
Number Of Poles Poles 4
Rated Voltage VDC 36
Rated Speed Rpm 4000
Rated Torque N.m 0.055 0.11 0.22 0.33 0.44
Rated Current Amps 1.2 2 3.6 5.3 6.8
Rated Power W 23 46 92 138 184
Peak Torque N.m 0.16 0.33 0.66 1 1.32
Peak Current Amps 3.5 6.8 11.5 15.5 20.5
Back E.M.F V/Krpm 7.8 7.7 7.4 7.3 7.1
Torque Constant N.m/A 0.074 0.073 0.07 0.07 0.068
Rotor Inertia g.c 30 75 119 173 230
Body Length mm 37 47 67 87 107
Weight Kg 0.33 0.44 0.75 1 1.25
Sensor /Honeywell
Insulation Class B
Degree of Protection IP30
Storage Temperature -25~+70ºC
Operating Temperature -15~+50ºC
Working Humidity 85% RH()
Working Environment (),,,,
Altitude 1000

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China 57bl Jk57bl01jsx92 Worm Gear Motor DC Electric Power Speed Reducer Gearbox for Concrete Mixer Machine     gearbox adjustment	China 57bl Jk57bl01jsx92 Worm Gear Motor DC Electric Power Speed Reducer Gearbox for Concrete Mixer Machine     gearbox adjustment
editor by czh 2023-01-29