Tag Archives: dc motor with gear

China factory Compact Size High Torque Driver Contoller Brushless DC Gear Motor with L Type Hollow Shaft Square Gearbox 24V 48V 200W 250W 300W 400W 500W Nmrv Gearhead with Great quality

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction   motor, reversible motor, DC brush gear  motor, DC brushless gear motor , CH/CV big gear motors , Planetary gear motor ,Worm gear motor  etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Brushless DC motor is made up of motor and driver,which is a kind of typical product of mechanical and electrical integration.
It is highly regarded by market as its small volume,low noise,high efficiency,wide range of speed control and steady working state with less inaccuracy.The product is widely used in transmission equipment,textile machinery and medical devices,etc.

Motor Model Instruction

G2BLD15-24GN-18S

G 2 BLD 15 24 GN 18S
Factory Code Frame Size Motor Type Output Power Power Voltage Motor Shaft Type Motor Speed
GPG Motor Mounting Flange:
60mm,70mm,80mm,
90mm,100mm,ø45,ø60
BLD:Brushless Motor With Square Gearhead

BLDP:Brushless Motor With Planetary Gearhead
 

10:10W
15:15W
25:25W
40:40W
60:60W
90:90W
200:200W
400:400W
24:DC24V
36:DC36V
48:DC48V
110:DC110V
220:DC220V
GN:General Bevel Gear

GU:Reinforced Bevel Gear

A1:Milling Keyway

A:Flat type

15S:1500RPM
18S:1800RPM
25S:2500RPM
30S:3000RPM

Motor Performance Parameter

Model Voltage Rated Power No-load Parameter Load Parameter Motor Life
(Hours)
Motor Weight(kg)
Rotation Speed Current(A) Rotation Speed Torque(N.m) Current(A)
G2BLD15-24A(GN) 24V 15W 2200RPM Max 0.3 1800RPM 0.05 1.1 >5000 0.45
G2BLD15-36A(GN) 36V 2100RPM Max 0.2 1800RPM 0.05 0.7
G2BLD15-48A(GN) 48V 2100RPM Max 0.1 1800RPM 0.05 0.5
G2BLD25-24A(GN) 24V 25W 3300RPM Max 0.4 3000RPM 0.08 1.3 0.65
G2BLD25-36A(GN) 36V 3200RPM Max 0.3 3000RPM 0.08 0.9
G2BLD25-48A(GN) 48V 3200RPM Max 0.2 3000RPM 0.08 0.7

Gearhead Model Instruction

2GN-100K

2 GN 100 K
Dimension Gear Type Reduction Ratio Bearing type
2:60mm
3:70mm
4:80mm
5:90mm
6:104mm
GN:General Bevel Gear

GU:Reinforced Bevel Gear

1:100 Ball Bearinig

External Dimension

Motor Type Gearhead Type Gear Ratio
Dimension
G2BLD15-24GN

G2BLD15-36GN

G2BLD15-48GN

2GN(   )K 1:3~1:20 32mm
1:25~1:180 40mm

Should you have any questions,please feel free to contact Ms Susan Liu directly.
Let’s talk in detail.

FAQ

Q: How about your company?
A:We are gear motor factory located in HangZhou city of China.We start from 1995.We have more than 1200 workers.Main products is AC micro gear motor 6W to 250W, AC small gear motor 100W to 3700W,brush DC motor 10W to 400W,brushless motor 10W to 750W,drum motor 60W to 3700W,planetary gearbox ,worm gearbox etc .
Q: How to choose a suitable motor?
A:If you have gear motor pictures or drawings to show us, or you tell us detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc.Please do not hesitate to let us know, then we can suggest suitable motor per your request .
Q: Can you make the gear motor with customize specifications ?
Yes, we can customize per your request for the voltage, speed, torque and shaft size and shape. If you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Q: What is your MOQ?
A: If delivery by sea ,the minimum order is 100 pieces, if deliver by express, there is no limit.
Q: Do you have the item in stock?
A: I am sorry we do not have the item in stock, All products are made with orders.
Q: How to contact us ?
A: You can send us enquiry . 

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Application: Universal, Industrial
Operating Speed: Adjust Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 4
Samples:
US$ 21/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Steps to Replace a Faulty Gearbox in an Automobile

Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:

  1. Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
  2. Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
  3. Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
  4. Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
  5. Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
  6. Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
  7. Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
  8. Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
  9. Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
  10. Lower Engine: Carefully lower the engine back into its original position if it was suspended.
  11. Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
  12. Final Check: Double-check all connections and ensure that all components are properly secured.
  13. Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
  14. Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.

It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.

China factory Compact Size High Torque Driver Contoller Brushless DC Gear Motor with L Type Hollow Shaft Square Gearbox 24V 48V 200W 250W 300W 400W 500W Nmrv Gearhead   with Great quality China factory Compact Size High Torque Driver Contoller Brushless DC Gear Motor with L Type Hollow Shaft Square Gearbox 24V 48V 200W 250W 300W 400W 500W Nmrv Gearhead   with Great quality
editor by CX 2023-12-27

China Professional Customizable Gearbox Motor 3V 6V 12V 8mm 12mm Small DC Gear Motor Motor Ie1 FF Fk 12 N20 DC Motor with Reducing with Hot selling

Product Description

product-group/mqhtswTUhgVW/Gear-Motor-catalog-1.html

Product Parameters

Item

Gear motor

OEM & ODM

Accepted

MOQ

1000 units

Capacity

200,000 units/month

Package

Carton

Place of Origin

HangZhou/HangZhou, ZheJiang , China

Delivery Date

Depending on the quantity, please ask the salesman.

Payment Terms

30% advance, 70% balance

Port of Shipment

HangZhou / Hong Kong

Detailed Photos

1. What kind of motor do you supply?

Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6-80 mm; automotive motors and vibration motors are our strength area too; we also provide brushless motors.

2. What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.

3. Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.

4. Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.

5. Are you motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.

 

Application: Motor, Electric Cars, Motorcycle, Toy
Layout: Cycloidal
Hardness: Soft Tooth Surface
Installation: Horizontal Type
Step: Four-Step
Type: Cylindrical Gear Box
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

What is a Gearbox and How Does It Work?

A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.

Here’s how a gearbox works:

  1. Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
  2. Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
  3. Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
  4. Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.

Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.

China Professional Customizable Gearbox Motor 3V 6V 12V 8mm 12mm Small DC Gear Motor Motor Ie1 FF Fk 12 N20 DC Motor with Reducing   with Hot selling		China Professional Customizable Gearbox Motor 3V 6V 12V 8mm 12mm Small DC Gear Motor Motor Ie1 FF Fk 12 N20 DC Motor with Reducing   with Hot selling
editor by CX 2023-11-15

China Hot selling CZPT DC Gear Motor 12 Volt High Precision Small DC Gearbox with Gearbox Motor bevel gearbox

Product Description

Product Parameters

Model No.:KM-42F555-189-1230

Size details:
Motor Diameter: φ42mm
Gear box length :57mm
Shaft length: customization

Specifications:
 

Ratio Model No. Voltage No Load On Load
Operating
Range
Nominal
Voltage
Current Speed Current Torque Speed
V V A r/min A kg·cm r/min
1/238 KM-42F555-189-1230 6.0-12.0 12 0.7 54.6 3.07 35 47.5

All technical data can custom made for different application.

Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
 Precious metal brush/ carbon brush.
Technical data.

Detailed Photos

Application

 

Certifications

Packaging & Shipping

Company Profile

Our Advantages

FAQ

1.What kind of motor do you supply?

Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
 

2.What’s the lead time for samples or mass production?

Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
 

3.Could you mind sending the quotation for this motor?

For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
 

4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?

We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.

5.Are your motors certificated with UL, CB Tüv, CE?

All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 4
Customization:
Available

|

Customized Request

gearbox

Is it Better to Repair or Replace a Damaged Gearbox?

Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:

  • Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
  • Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
  • Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
  • Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
  • Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
  • Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
  • Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.

Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.

China Hot selling CZPT DC Gear Motor 12 Volt High Precision Small DC Gearbox with Gearbox Motor   bevel gearbox	China Hot selling CZPT DC Gear Motor 12 Volt High Precision Small DC Gearbox with Gearbox Motor   bevel gearbox
editor by CX 2023-10-16

China OEM DC Electric Motor Dcr6034 Door Closer/Automatic Door Motor with Gear Box cycloidal gearbox

Product Description


PROFESSIONAL MANUFACTURER OF SINGLE-PHASE SERIES MOTOR /GEAR MOTOR

Power,Speed,Torque,Shaft ,Stator Lamination,Rotation And Installing Location 
can be customized according to customers requirements.

Product Description:

Product Name: DC Geared Motor
Model No. DCR60-34
Brand: HangZhouA
Application: for Standing desk/adjustable desk/Juicer/Door opener
Starting Mode Direct on-line Starting
Rated Voltage: DC 24V
Rated Power: 40W
No-load Power: 36W±10%
Rated Speed: 80rpm±10%
No-load Speed: 102rpm±10%
Gear Ratio: 39:1
Rated Torque: 2.0N.m
No-load Current: 1.7A±10%
No-load Spark: Class≤2
Withstand Voltage: 1750V/1sec/5mA
Output Bearing: Ball Bearing
Out-axis Diam: ø6.8
Customized: yes
Packing: foam&carton,or accroding to customers’ specific requirements
MOQ: 500 pcs
Delivery Time: Depends on quantity from 2 weeks to 4 weeks.
Payment Term: T/T, L/C, D/P

Remarks:

  1. The performances as above are just for reference only. We can adjust our motor specifications according to customer’s requirements.
  2. OEM & ODM are both available. Please feel free to contact us with your detailed requirements .
  3. If ask for quotation, please tell voltage, draft, input power, air flow at least, so we could quote quickly.

Detail View:

Assembly Drawning:

Brief Introduction

HangZhou Xihu (West Lake) Dis. HangZhoua Electric Machinery Factory was established in 1997, it is located in Xihu (West Lake) Dis. District of HangZhou, ZHangZhoug Province.We have about 50,000 square CZPT of the building and nearly 300 employees. In addition, the transportation around the factory is very convenient, it is close to the TongSan Highway, and is just 8 kilometers away from the HangZhou Airport.

Through years of accumulation and development, our factory is now a professional manufacturer of single-phase series motor and gear reducer motor.The application of our product covers many fields,it is mainly used in home kitchen appliances or electric tools, such as juicer, ice crusher, meat grinder, coffee bean grinder , lawn mower and so on.

Our factory has advanced universal motor production line, strong technical force, perfect testing means, products can be produced according to international and domestic standards, but also according to customer requirements or provided samples, drawings and other special design.Our work sticks to the principle of striving for existence by fine quality. Our products sell far all over the world.Our factory will, and as always, wholeheartedly serves broad old and new customers both at home and abroad. We are looking CZPT to establishing business relationships with customers all over the world.

FAQ:
Q1: Are you a trade company or a manufacturer?
A1: HangZhou Xihu (West Lake) Dis. HangZhoua Motor Manufactory was established in 1997, we are a professional
       manufacturer of single-phase series motor and gear motor.
Q2: How about sample and charge?
A2: Our sample policy stipulates that customers must pay for sample and express fee,but we could  
        return  the sample and express fee based on certain order quantity. You can specify the express               company you want that like DHL, or you can call your courier to pick up from our factory.
Q3: What is your payment terms?
A3: 1. We accept T/T, D/P, L/C at sight.
      2. 30% deposit in advance and 70% balance before shipment.(Amount more than 3000USD)
Q4: How can we get detailed price?
A4: Please offer us detailed information of the product,specific packaging requirements and purchasing  
         quantity.
Q5: Is it possible to visit your factory
A5: Sure. But please kindly keep us posted a few days in advance. We need to check our schedule to see if            we are available then.
Q6: How to guarantee punctual shipment for my order?
A6: We give priority to export orders and keep updating progress from production to delivery.
Q7: What about the after-sales service? 
A7: Through emails, pictures or guest samples to confirm the real cause of the problem. If there is really
         a product problem, we will redo with no charge.
Q8: What is your delivery date?
A8: The delivery date is about 20-30 days after receiving your deposit,it depends on the quantity you
       order. 

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Protection Type
Number of Poles: 2
Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

Gearbox Breather: Importance and Function

A gearbox breather, also known as a vent or breather plug, is a vital component in gearboxes that serves the critical function of maintaining internal pressure equilibrium and preventing the entry of contaminants.

Importance:

The gearbox breather is important for several reasons:

  1. Pressure Equilibrium: During operation, heat generated inside the gearbox causes the air to expand. Without a breather, pressure could build up inside the gearbox, leading to leaks, seal damage, and potential gearbox failure. The breather allows excess air and pressure to escape.
  2. Contamination Prevention: Gearboxes are subjected to various environmental conditions, including temperature changes and humidity. These conditions can lead to the creation of a vacuum inside the gearbox as it cools down. If the gearbox is not properly vented, external air carrying moisture and contaminants can be drawn in when the gearbox cools. A breather provides a controlled entry point for clean, filtered air to enter and equalize the pressure, preventing the intake of harmful contaminants.
  3. Extend Lubrication Life: Maintaining a proper pressure balance through the breather helps to prevent oil leaks and seals from failing, preserving the integrity of the lubrication system. Clean air entering the gearbox through the breather also helps extend the life of the lubricant by reducing its exposure to external contaminants.

Function:

The gearbox breather typically consists of a one-way valve and a filtering element. Here’s how it works:

  1. Pressure Release: When the internal pressure inside the gearbox rises due to heat, the one-way valve in the breather opens, allowing excess air to escape and preventing pressure buildup.
  2. Contaminant Prevention: As the gearbox cools down, a vacuum can form inside. The one-way valve closes to prevent the entry of external air and contaminants. Instead, air is drawn in through the filter element, which removes particles and moisture before allowing the air to enter the gearbox.

In conclusion, a gearbox breather is a crucial component that helps maintain pressure equilibrium, prevent contamination, and extend the life of the lubrication system. It plays a vital role in ensuring the reliable and efficient operation of gearboxes, especially in various industrial and automotive applications.

China OEM DC Electric Motor Dcr6034 Door Closer/Automatic Door Motor with Gear Box   cycloidal gearbox	China OEM DC Electric Motor Dcr6034 Door Closer/Automatic Door Motor with Gear Box   cycloidal gearbox
editor by CX 2023-08-12

China Kinmore 24V Gear Motor Volt Small DC Gearbox with Diameter 37mm for Charging Robot comer gearbox

Item Description

 

Item Parameters

Product No.:KM-42F555-238-1223.seven

Dimensions particulars:
Motor Diameter: φ42mm
Motor Housing Length :57mm
Shaft length: customization

Technical specs:
 

Ratio Model No. Voltage No Load On Load
Operating
Variety
Nominal
Voltage
Current Speed Recent Torque Pace
V V A r/min A kg·cm r/min
1/14.9 KM-42F555-238-1223.7 6.-12. twelve .22 382 1.6 3 316

All specialized info can custom made manufactured for diverse software.

Custom-made things:
DC motor, gearbox motor, vibration motor, automotive motor.
Add-ons presented like encoder, equipment,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-lower shape, four-knurls and many others).
Steel finish cap or plastic finish cap.
 Precious metallic brush/ carbon brush.
Technological knowledge.

Detailed Pictures

Software

 

Certifications

Packaging & Delivery

Business Profile

Our Rewards

FAQ

1.What kind of motor do you provide?

Kinmore specializes in producing DC motors & gear motors with the diameter ranging from 6mm-80mm automotive motors and vibration motors are our strength area, as well we also supply brushless motors.
 

two.What’s the direct time for samples or mass production?

Usually, it will take fifteen-25 times to produce samples about mass manufacturing, it will just take 35-40 days for DC motor production and 45-60 days for gear motor production.
 

three.Could you thoughts sending the quotation for this motor?

For all of our motors, they are custom-made primarily based on diverse needs. We will offer you the quotation before long following you send out your specific requests and yearly amount.
 

4.Do you offer some varieties of add-ons like encoder, PCB, connector, soldering wired for the motor?

We focus in motors, alternatively of add-ons. But if your once-a-year demand from customers reaches a specific sum, we will apply to the engineer for giving the equipment.

five.Are your motors certificated with UL, CB Tüv, CE?

All of our motors are UL, CB Tüv, CE compliant, and all our objects are making under Get to and ROHS. We could offer motor’s checking out drawing and BOM for your merchandise UL certificated. We also could make motors constructed-in filters based mostly on your EMC directive for your EMC passing.


/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 4

###

Customization:
Available

|


###

Ratio Model No. Voltage No Load On Load
Operating
Range
Nominal
Voltage
Current Speed Current Torque Speed
V V A r/min A kg·cm r/min
1/14.9 KM-42F555-238-1223.7 6.0-12.0 12 0.22 382 1.6 3 316

/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 4

###

Customization:
Available

|


###

Ratio Model No. Voltage No Load On Load
Operating
Range
Nominal
Voltage
Current Speed Current Torque Speed
V V A r/min A kg·cm r/min
1/14.9 KM-42F555-238-1223.7 6.0-12.0 12 0.22 382 1.6 3 316

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China Kinmore 24V Gear Motor Volt Small DC Gearbox with Diameter 37mm for Charging Robot     comer gearbox	China Kinmore 24V Gear Motor Volt Small DC Gearbox with Diameter 37mm for Charging Robot     comer gearbox
editor by CX 2023-04-17

China manufacturer Shunli 6V 24V 12V 46mm Worm reduction Gearbox Reducer 3-210RPM DC High Torque Electric Gear Motor Metal Gear Reverse Self Lock with Best Sales

Warranty: 3months-1year
Model Number: Worm Gear Motor Type
Usage: Electric Bicycle, Home Appliance, 12V 24V DC Permanent Magnet Motor High Torque Reduction Worm Reversible Turbo Geared Strong Powerful can be with encoder
Type: GEAR MOTOR
Torque: 0.2N.M-80KG.CM
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 3RPM-300rpm
Continuous Current(A): Depends on the technical specification
Efficiency: Other
Motor type: DC Worm Gear Motor
Encoder: 11PPR/7PPR
Gearbox Diameter: 12*20mm/32*46mm/58*40mm
Stall current: Depends on the technical specification
Rated currrent:: Depends on the technical specification
Rated Voltage: 1.5V-48V
Rated torque: 0.2KG.CM~60kg.cm
Stall torque: 80KG.CM
Product Name: Worm Gear Motor
Shaft diameter: Customzied
Packaging Details: Shunli 6V 24V Worm Gear Motor 12V 46mm Worm Gearbox Reducer 3-210RPM DC High Torque Electric Motor Metal Gear Reverse Self Lock

Shunli 6V 24V Worm Gear Motor 12V 46mm Worm Gearbox Reducer 3-210RPM DC High Torque Electric Motor Metal Gear Reverse Self LockPromotion
Product Details

The Price & technical specificaiton of different motor type is different, kindly contact our engineer sales service if you’re interested in it

Specification
Gearbox Technical Date
Ratio31K / 65K / 146K / 188K / 300K / 563K / 700K / 900K / 1013K / 1400K / 1800K / 3000KMax. Rated Torque0.5~60Kgf.cmMax. Gear Breaked Torque80 Kgf.cmGearbox Efficiency45%~60%
Gearmotor Technical Date
Gearmotor ModelRatioRated Voltage (V)No-LoadRatedStallSpeedCurrentSpeedCurrentTorqueCurrentTorqueRPMmARPMmAmN.m / gf.cmmAN.m / Kgf.cmGM1220FMN30-1007K1 : 10 0571 VDC25≤ 9571≤ 230120 / 1200≤ 70075 / 750GM46EM370-3000K1 : 300571 VDC 1.2 ≤ 65 0.95≤ 100 650 / 6500≤ 280 2.5 / 25GM58EM555-49K1 : 4924 VDC190≤ 96V electric car motor conversion kit 60kw 120165≤ 120 0571 / 3500≤ 75001.85 / 18.5GM82EM775-245K1:24524 VDC24≤ 12571≤ 60006000 / 60000//
Outline Drawing
GM1220EM

GM46EM

GM58E

GM82E

Certificate

Customer Evaluation
Application
Company InformationWhy do you choose us:
1.Company

We are a factory specialize in producing motors more than 14 years,professional R&D team mature management will bring you a pleasant shopping experience.
2.Quality control

In order to confirm quality,from we receive material to shipment to be carefully checked every step of the way.Quality is our basis of our development.

Our Services3.Our service
We are gold seller and in possession of high credibility

100%on-time delivery rate confirm your product arrives timely.

Samples will be produced within 2 weeks.Customized samples will be prouced within 3 weeks.

Timely reply,your message will be replied within 2 hours.
FAQ1.Q: Are you trading company or manufacturer?A: We’re factory. We specialize in micro dc motor and dc gear motor for more than 14 years.2.Q: What is the payment term for a new customer?A: We can draw up an Ali Assurance Order Online for our new customer, which can pay online with Master Card, Visa, Factory price helical gearbox speed up gearbox for wind turbine generator speed reducer etc. Customer also can pay with PayPal or TT etc.3.Q: I can’t find a suitable motor on your website, can you customize the motor for me?A: Yes, we can customize a suitable motor according to our customer’s requirements.4.Q: Do you have certificates for the motors?A: Yes, we have CE, FCC, ISO, etc. If you have the other certificates requirement, we can apply it for you.5.Q: How is your Quality Control?A: We have professional checking staff on every production line process. After finishing the whole motor, we have the entire quality machine to test the motor. Such as Hardness Tester, 2.5D Image Tester, 11 inch fat air tire brushless electric scooter drive wheel hub motor -S Salt Spray Chamber, Life Tester, Temperature Test Machine, and Noise tester etc.Contact UsLooking forward to your feedback!
———————— 6R80 TCU TCM valve body transmission gearbox Torque converter planet oil pump solenoid F150 AL3Z-7G276 —Vivian
HangZhou Shunli Motor Co., Ltd

Choosing a Gearbox For Your Application

The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
gearbox

Dimensions

Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.

Construction

The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
gearbox

Working

A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.

Advantages

Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
gearbox

Application

While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.

China manufacturer Shunli 6V 24V 12V 46mm Worm reduction Gearbox Reducer 3-210RPM DC High Torque Electric Gear Motor Metal Gear Reverse Self Lock  with Best SalesChina manufacturer Shunli 6V 24V 12V 46mm Worm reduction Gearbox Reducer 3-210RPM DC High Torque Electric Gear Motor Metal Gear Reverse Self Lock  with Best Sales

China Standard Spur Gears Stainless Steel Plastic Small Motor Wheel Diameter Gear 63mm Bevel Gear DC Shafts Pin Nylon Bore Box Tooth Brass Steels Shaft Miniature Auto Spur with Best Sales

Merchandise Description

Spur Gears stainless steel plastic little motor wheel diameter equipment 63mm bevel gear dc shafts pin nylon bore box tooth brass steels shaft miniature vehicle spur

Spur gears are a kind of cylindrical gear, with shafts that are parallel and coplanar, and enamel that are straight and oriented parallel to the shafts. They are arguably the easiest and most typical variety of equipment – simple to manufacture and suited for an array of purposes.
1.Substance: Alloy Steel, Carbon Metal, Stainless Steel, Harden & Tempered Metal, Cast Iron, Aluminum, Copper, Brass nylon and so on.
2. Heat Remedy: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.
three. Pilot bore, completed bore, taper bore and specific bore.
4. Vivid area and higher precision
five. Advanced warmth treatment method and area therapy craft
6. Greater good quality and competitive price tag.
7. Hassle-free to transportation and handle
eight. Substantial toughness
9. Corrosion resistance
10. Straightforward to put in
11. Long lifestyle span
12. OEM/ODM welcome

 

We are seasoned transmission sellers and provide a broad variety of transmissions, an crucial portion of many travel methods. Gearboxes can be utilized to reduce or enhance pace, enhance torque, reverse or adjust the path of a travel shaft. Gearboxes are also known as gear drives, speed reducers, equipment motors, velocity reducers and equipment reducers.
Gearboxes and reducers are enclosed mechanical reduction gadgets commonly used in present-day automatic control techniques to command torque from your motors and achieve other motion-associated jobs. A gearbox allows you to boost torque while reducing the pace of your key mover output shaft. The output shaft of the gearbox rotates at a slower pace than the input shaft. This generates a mechanical benefit, rising torque. Conversely, your gearbox can be set in reverse, offering improved shaft pace and lowered torque. Two typical transmission configurations are straight and right angle. On-line models generally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Appropriate-angle styles normally use worm or helical equipment drives, nonetheless, hybrid drives are also obtainable. Gearmotors combine an enclosed equipment established with an electrical motor to increase torque and overall performance even though minimizing pace. Even though further friction, inertia, or sharp load changes for quick-phrase procedure of the actuator can result in troubles, they provide a long operating existence by stopping overloading. Numerous equipment ratios, speeds and torques are available to help enhance functionality and decrease likely problems. Browse to locate the correct gearbox and reducer for your automation undertaking.

China Standard Spur Gears Stainless Steel Plastic Small Motor Wheel Diameter Gear 63mm Bevel Gear DC Shafts Pin Nylon Bore Box Tooth Brass Steels Shaft Miniature Auto Spur     with Best Sales

China Professional Plastic Spur Gears Motor Wheel Durable Diameter Bevel Gear DC Shafts Pin Manufacturer Bore Tooth Brass Steels Shaft Miniature Auto Cylindrical Plastic Spur Gear with Hot selling

Item Description

Plastic Spur Gears Motor Wheel Resilient Diameter Bevel Gear DC Shafts Pin Maker Bore Tooth Brass Steels Shaft Miniature Vehicle Cylindrical Plastic Spur Equipment

Spur gears are a variety of cylindrical gear, with shafts that are parallel and coplanar, and tooth that are straight and oriented parallel to the shafts. They are arguably the easiest and most widespread kind of equipment – straightforward to manufacture and suitable for an array of applications.
1.Material: Alloy Metal, Carbon Metal, Stainless Metal, Harden & Tempered Steel, Cast Iron, Aluminum, Copper, Brass nylon and so on.
2. Warmth Treatment method: Hardening and Tempering, Large Frequency Quenching, Carburizing Quenching and so on.
three. Pilot bore, finished bore, taper bore and specific bore.
four. Bright floor and higher precision
5. Sophisticated heat treatment and area treatment craft
6. Far better quality and competitive price.
7. Practical to transportation and manage
eight. High power
nine. Corrosion resistance
ten. Simple to put in
eleven. Extended life span
12. OEM/ODM welcome
There are 2 primary types of spur gears: external and internal. Exterior gears have the enamel that are minimize externally floor location of the cylinder. Two exterior gears mesh with every single other and rotate in reverse instructions. Interior gears, in distinction, have enamel that are cut on the inside floor of the cylinder. An exterior gear sits inside the internal equipment, and the gears rotate in the very same route. Because the shafts are positioned nearer with each other, internal equipment assemblies are more compact than exterior equipment assemblies. Interior gears are largely utilized for planetary equipment drives.
 

 

The term “gearbox” is utilized to refer to any device that connects a motor to a device and consists of a series of gears, also acknowledged as a gear established. It receives the main input velocity from the motor and changes it to a various output speed making use of its gears. Distinct types and combos of gears serve specific purposes. The varieties of gears discovered in gearboxes incorporate spur gears, bevel gears, helical gears, helical gears and worm gears. The performance performance of a gearbox is represented by the gearbox ratio, which is the ratio of the speed of the input resource to the velocity of the output source
Underneath is a record of our presently offered industrial gearboxes. If you can not discover what you are seeking for, make sure you speak to the factory for far more possibilities. At EP, we are constantly developing new merchandise and retrofitting aged ones to satisfy buyer specifications.

China Professional Plastic Spur Gears Motor Wheel Durable Diameter Bevel Gear DC Shafts Pin Manufacturer Bore Tooth Brass Steels Shaft Miniature Auto Cylindrical Plastic Spur Gear     with Hot selling