Product Description
Agricultural Farm Machinery Gear Box Reducer Electric Motor Reduction Crops Corn and Rice Harvester Rear Drive Gearbox
GEAR MATERIALS
20CrMnTi/20CrMnMo for your choice
CASTINGS MATERIALS
Gray cast iron HT250 according to standard GB/T 1348-2009 Ductile iron QT450-10 according to standard GB/T 1348-2009 Cast steel ZG310-570 according to standard GB/T 5613-2014
SHAFTS MATERIALS
40Cr,45#,20CrMnTi,20CrMnMo for your choice according to your request.
POWER To ensure the correct use of the product we recommand to pay attention to the specifications mentioned on our technical sheet.Consider also the input rotation speed,the power input and the transmission ratios.Where the rotation or other working conditions are different,please contact LongQuan technical department.
LUBRICATION
The reducer is usually supplied without lubricant.The recommended quantity of lubricant is indicated on our catalogue and the first replaced must be done after 50-60 hours of running,then replaced after 600-800 working hours. The emptying of the gearbox should be made immediately after the working,with the oil still hot,in order to avoid the deposition of sludge.Check frequently the oil level and top up the oil whenever necessary.
Related Products
Factory
Extensive use for agricultural machines
Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength
Our factory
| Type: | Agricultural Gearbox |
|---|---|
| Usage: | Farmland Infrastructure, Agricultural Machine |
| Material: | Carbon Steel |
| Power Source: | Electricity |
| Weight: | OEM |
| After-sales Service: | Installation Guide |
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
|---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2023-11-18
China manufacturer Helical Motor Gear Winch Drive Reducer Agricultural Transmission Variable Industrial Custom Assembly Stainless Steel Worm Speed Reduction Gearbox gearbox drive shaft
Product Description
Helical Motor gear winch drive reducer Agricultural Transmission Variable Industrial Custom assembly stainless steel worm speed reduction Gearbox
Application of worm speed reduction Gearbox
Worm speed reduction gearboxes are used in a wide variety of applications where high torque and low speed are required. Some common applications include:
- Elevators: Worm speed reduction gearboxes are used in elevators to control the speed of the elevator car.
- Wind turbines: Worm speed reduction gearboxes are used in wind turbines to convert the rotational energy of the turbine blades into electrical energy.
- Conveyor belts: Worm speed reduction gearboxes are used in conveyor belts to move materials along the belt.
- Mixers: Worm speed reduction gearboxes are used in mixers to mix ingredients together.
- Machine tools: Worm speed reduction gearboxes are used in machine tools to control the speed of the cutting tools.
Worm speed reduction gearboxes offer a number of advantages over other types of gearboxes, including:
- High torque: Worm speed reduction gearboxes can transmit high torques, making them ideal for applications where high forces are required.
- Low speed: Worm speed reduction gearboxes can operate at low speeds, making them ideal for applications where noise and vibration are a concern.
- Compact size: Worm speed reduction gearboxes are typically smaller and lighter than other types of gearboxes, making them ideal for applications where space is limited.
However, worm speed reduction gearboxes also have some disadvantages, including:
- Low efficiency: Worm speed reduction gearboxes are not as efficient as other types of gearboxes, meaning that they lose some of the power that is transmitted through them.
- High noise levels: Worm speed reduction gearboxes can be noisy, especially when operating at high speeds.
- High maintenance requirements: Worm speed reduction gearboxes require more maintenance than other types of gearboxes. This is because the worm gear is a complex design that is prone to wear and tear. The worm gear should be inspected and lubricated regularly to prevent premature wear and tear.
Overall, worm speed reduction gearboxes are a versatile and reliable type of gearbox that can be used in a wide variety of applications. They offer a number of advantages, including high torque, low speed, and compact size. However, they also have some disadvantages, including low efficiency, high noise levels, and high maintenance requirements.
Here are some additional details about the advantages and disadvantages of worm speed reduction gearboxes:
Advantages:
- High torque: Worm speed reduction gearboxes can transmit high torques, making them ideal for applications where high forces are required. This is because the worm gear has a number of teeth that mesh with the worm wheel, which creates a high frictional force.
- Low speed: Worm speed reduction gearboxes can operate at low speeds, making them ideal for applications where noise and vibration are a concern. This is because the worm gear has a slow rotational speed, which reduces the amount of noise and vibration that is generated.
- Compact size: Worm speed reduction gearboxes are typically smaller and lighter than other types of gearboxes, making them ideal for applications where space is limited. This is because the worm gear is a compact design, which reduces the overall size of the gearbox.
Disadvantages:
- Low efficiency: Worm speed reduction gearboxes are not as efficient as other types of gearboxes, meaning that they lose some of the power that is transmitted through them. This is because the worm gear has a high frictional coefficient, which results in some of the power being lost as heat.
- High noise levels: Worm speed reduction gearboxes can be noisy, especially when operating at high speeds. This is because the worm gear has a high frictional coefficient, which results in some of the power being lost as heat. This heat can cause the gearbox to expand, which can lead to noise and vibration.
- High maintenance requirements: Worm speed reduction gearboxes require more maintenance than other types of gearboxes. This is because the worm gear is a complex design that is prone to wear and tear. The worm gear should be inspected and lubricated regularly to prevent premature wear and tear.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-10-12
China factory Glider Cabinet Drive System 24V DC Micro Worm Gear Motor 120rpm 1nm Worm Gear Motor Actuator for Cabinets, Display Cabinets gearbox and motor
Product Description
Glider Cabinet Drive System
above specifications just for reference and customizable according to requirements.
product details show:
To solve this problem, we try to add an intelligent self-locking function to the circuit breaker controller of the electronic meter. Taking into account that the internal space of the smart controller of the electric meter is relatively small, the gear motor should drive the stable operation of the loop control system in a limited space, and it is only allowed to rotate in the specified direction and cannot go backwards. We use 10mm planetary gearheads and turbine inserts to be injected into the loop controller gearbox, so that the transmission structure has the characteristics of small size, large torque and can meet the needs of self-locking function. The loop controller gearbox in this scheme can realize the reverse self-locking of the electric meter, which can only transmit the power of the active end of the motor without responding to the external load, thereby isolating the external load from the smart meter’s own mechanism. In case of possible damage, the smart meter can be stopped at the gear motor (also called the gear motor of the loop controller) to increase the service life of the smart meter, solve the problem of data loss when the power is suddenly cut off, and protect the safety of the data.
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Our Services:
- ODM & OEM
- Gearbox design and development
- Related technology support
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Company Information:
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
1) Competitive Advantages
- 1) Competitive Advantages
17+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 12 |
| Customization: |
Available
| Customized Request |
|---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-09-28
China Standard CZPT 20mm Low Speed 20W 24V High Torque Worm Gear Motor Mini Actuator for Rotating Screen Drive Module car gearbox
Product Description
Product Parameters
Model: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Gear Box: 2,000 gf.cm
- Instant Torque of Gear Box: 6,000 gf.cm
- Overall Length L: 34 mm
- Gear Box Length L1: 19 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 2000 | 6000 | 46 | 15.9 |
| ZWBMD571571-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 2000 | 6000 | 69 | ||
| ZWBMD571571-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 2000 | 6000 | 809 | ||
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Customization: |
Available
| Customized Request |
|---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-08-22
China wholesaler Da120 Helical Gear 1.5kw Servo Motor Transmission Gearbox Fubao gearbox drive shaft
Product Description
Product Description
Reducer production factory For sale helical gear 1.5KW servo motor transmission gearbox
DA series precision square flange high precision reducer. Reducer bearings are CZPT brand, gear after carbonization treatment, so the accuracy and rigidity are superior! Reducer output shaft is customized size and length according to customer requirements.
Fubao planetary gear box manufacturer, the supply of high-precision planetary reducer has the following advantages:
1, compact structure: the characteristics of large torque planetary reducer is to make full use of space, limited space design bearing and gear ratio, so that the product is smaller than the traditional reducer volume can save space.
2, high efficiency: the planetary gear group will be in a completely tight meshing state when running, reducing gear collision or local meshing resulting in gear damage. The completely tight meshing characteristic makes the efficiency loss of each gear transmission only 3%. This type of transmission mode can ensure that the kinetic energy input reducer to the mechanical end of the process, still can maintain high transmission efficiency, avoid the internal gear friction, sliding, mechanical loss.
3, high axial and radial load capacity: the output shaft of Fubao technology’s high-torque planetary reducer adopts a large-span style, so that the bearing is configured at both ends of the output shaft. The design can effectively disperse the force acting on the output shaft and reduce the load of the bearing. In other words, the product strengthens the bearing and radial load capacity under the same size.
4, high strength: large torque planetary reducer gear group is very strong and stable, the thickness of the gear dispersed the load on the gear. The large span bearing group provides a stable structure, and the precision gear group allows the load to be distributed to each planetary gear under tight meshing to withstand the torque load.
5, high stability: precision processing to ensure that the product coaxial and concentric, coupled with bearing large span design, so that large torque planetary reducer with excellent stability.
Product Parameters
| DA series parameters | Model number | DA60 | DA090 | DA120 | DA150 | |
| Rated output torque | 40~60Nm | 120~340Nm | 230~340Nm | 450~650Nm | ||
| Reduction ratio | L1:3,5,7,10 L2:9,12,15,16,20,21,25,28,30,30,40,49,50,70 | |||||
| Planetary gear backlash | L1PO:≤1 P1≤3 P2≤5 L2 P0≤3 P1≤5 P2≤7 | |||||
Detailed Photos
Product Classification
Company Profile
Factory Display
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Application: | Motor, Machinery, Agricultural Machinery, Mechanical Equipment |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction, Reduce Motor Speed |
| Layout: | Cycloidal |
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-08-16
China Sample Customization IP54 3-40nm 12volt 48V 450W Brushless DC Gear Box Motor 300 Rpm 24V Electric DC Motor and Gearbox gearbox drive shaft
Solution Description
Solution Description
Feature:
A. Higher power variety from 30W to 750W
B. Dia: 42mm-180mm
C. Simple for pace & direction adjustment
D. Abundant inventory and quickly delivery time in 10 working days
E. Robust balance for driver/controller
F. Life span previously mentioned continuous 10000 hrs
G. IP65 defense rank is offered for us
H. Earlier mentioned 90% enery efficiency motor is obtainable
I. 3D file is available if buyers necessary
J. Everlasting magnet brushless dc motor
K.High-functionality and secure matching driver and controller
Kindly remind: As different customers may possibly want various motor parameter for fitting your tools. If underneath motor are unable to suit your need to have, make sure you kindly deliver inquiry to us with data for rated electricity or torque,rated velocity, and rated voltage for our new size drawing creating for you. Simply click Right here to speak to me. Thanks a lot!
Δ 86mm BLDC Motor with 5GN Gearbox Dimensions Proportions
Dimensions (Device: mm )
Mounting screws are incorporated with equipment head.
Δ Brushless DC Motor Specification:
|
Power(W) |
90 |
150 |
two hundred |
three hundred |
450 |
550 |
750 |
|
Motor Duration(mm) |
fifty five |
sixty |
65 |
seventy five |
85 |
ninety five |
125 |
|
Motor Length(mm) |
sixty two |
67 |
72 |
82 |
ninety two |
102 |
127 |
|
Motor Pace(rpm) |
3000 |
||||||
Δ 86mm 450W BLDC Motor with 5GU Gearbox Specification:
Other Specification type:
For A lot more Details Of Solution Specifications,
You should Simply click here make contact with us for updated measurement drawing if you have other various parameter needed. Many thanks
Much more Motor Flange Dimension
Δ More Motor Flange Measurement to choose, if you need to have other measurement. Welcome to make contact with us to customized.
BLDC Motor with Gearbox Assortment
Firm Profile
DMKE motor was started in China, HangZhou metropolis,Xihu (West Lake) Dis. district, in 2009. After twelve years’ creativity and advancement, we turned 1 of the major higher-tech companies in China in dc motor market.
We focus in large precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with broad electricity variety from 5 watt to 20 kilowatt also dc servo motor energy variety from 50 watt to ten kilowatt. They are commonly utilized in automated guided vehicle , robots, lifting equipment,cleansing machine, healthcare gear, packing equipment, and a lot of other industrial computerized equipments.
With a plant region of 4000 square meters, we have built our personal offer chain with higher quality manage standard and passed ISO9001 certification of high quality program.
With more than ten engineers for brushless dc motor and controllers’ study and advancement, we own powerful impartial style and development capacity. Personalized-produced motors and controllers are widely acknowledged by us. At the same time, we have engineers who can speak fluent English. That tends to make we can supply intime after-product sales support and advice effortlessly for our buyers.
Our motors are exported around the world, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea and so on. We are searching CZPT to creating lengthy-term organization partnership with each other with you for mutual organization achievement.
FAQ
Q1: What sort motors you can offer?
A1: For now, we mainly offer permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter variety from 16 to 220mm,and power variety from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample producing for your screening,and the value for sample generating will have 10% to thirty% difference than bulk value based on various type.
Q3: Could you ship me a cost checklist?
A3: For all of our motors, they are personalized based mostly on different specifications like electricity, voltage, equipment ratio, rated torque and shaft diameter and many others. The cost also may differ according to different order qty. So it really is tough for us to provide a value listing.
If you can share your detailed specification and purchase qty, we’ll see what supply we can offer.
This autumn: Are you motors reversible?
A4: Indeed, almost all dc and ac motor are reversible. We have complex people who can train how to get the purpose by different wire relationship.
Q5: Is it attainable for you to create new motors if we offer the tooling expense?
A5: Indeed. Remember to kindly share the comprehensive requirements like overall performance, measurement, yearly amount, target cost and many others. Then we’ll make our analysis to see if we can prepare or not.
Q6:How about your supply time?
A6: For micro brush dc gear motor, the sample shipping and delivery time is 2-5 times, bulk supply time is about fifteen-20 days, is dependent on the order qty.
For brushless dc motor, the sample deliver time is about 10-fifteen days bulk time is fifteen-20 times.
Pleasecontact us for final reference.
Q7:What is your guarantee conditions?
A6: 1 12 months
| Application: | Universal, Industrial, Household Appliances, Power Tools, Pump |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
###
| Samples: |
US$ 125/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
|
Power(W)
|
90
|
150
|
200
|
300
|
450
|
550
|
750
|
|
Motor Length(mm)
|
55
|
60
|
65
|
75
|
85
|
95
|
125
|
|
Motor Length(mm)
|
62
|
67
|
72
|
82
|
92
|
102
|
127
|
|
Motor Speed(rpm)
|
3000
|
||||||
| Application: | Universal, Industrial, Household Appliances, Power Tools, Pump |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
###
| Samples: |
US$ 125/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
|
Power(W)
|
90
|
150
|
200
|
300
|
450
|
550
|
750
|
|
Motor Length(mm)
|
55
|
60
|
65
|
75
|
85
|
95
|
125
|
|
Motor Length(mm)
|
62
|
67
|
72
|
82
|
92
|
102
|
127
|
|
Motor Speed(rpm)
|
3000
|
||||||
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by CX 2023-04-03
China Standard Motor Speed Reduce Gearbox Sumitomo Cyclo Drive Gear Reducer Cycloidal Gear Reducer cycloidal gearbox
Warranty: 1 a long time
Applicable Industries: Machinery Repair Shops, Farms
Fat (KG): ten KG
Personalized support: OEM, ODM
Gearing Arrangement: Spur
Output Torque: 9000Nm
Enter Pace: 1000r/min
Solution name: cycloidal equipment reducer
Content: Cast Iron
Reduction Ratio: 33.six
Maximum Output Torque: 9000Nm
Highest Enter Rotation Speed: 1000r/min
Brake Opening Force: 2. 4MPa
Brake Torque: 7617. 12Nm
Equipped Hydraulic motor: GRS-250
Software: Machinery
Title: gearbox hydraulic motor
Packaging Details: Motor Velocity Reduce Gearbox Sumitomo Cyclo Travel Reducer Gear Reducer Cycloidal Gear Reducer
Motor Speed Minimize Gearbox Sumitomo Cyclo Push Reducer Gear Reducer Cycloidal Gear ReducerOur product catalogue is extensive, with our main items like hydraulic gear pumps and pump valve assemblies, hydraulic energy units, proportional valves, monoblock directional management valves, cycloidal speed reducers,hydraulic gear motors and geared flow dividers. GMR series planetary slewing drives is a perfect pace decrease portion in the rotat ing mechani sm. GMR has been broadd for the winches of the rotary drilling rig and also for the band observe driving. And they could also implement to the band observe hoist, amp litude winches and band track driving, many types of band track driving for drillig, highway roller, wheels driving for aloft operate, power head and move driving for the milling machine and the mine tunneling machine and also to the driving facility for delivery cranes, wharf and containers hoist.GMR could join with continual and variable hydraulic motors and at the same time could match the other hydraulic motors if essential. The input conclude of GMR could be geared up with spring brake and the multi-plate hydraulic launch parking brake in accordance to different wants. the static braking torque of the brake goes with the hydraulic motor’s input torque (typically 1.5 occasions greater). According to different wants, some GMR could also be geared up with mechanically fal ling off clutch to be towed by other equipment underneath unexpected emergency, by which the hydraul ic factors could avoid becoming damaged.
| Fat: | 15KG |
| Power: | 220W |
| Dimension(L*W*H): | twenty*twenty*10 |
| Motor Kind: | Equipment MOTOR |
| Displacement: | 12cm³ |
| Material: | Cast Iron |
| Reduction Ratio: | 33.six |
| Maximum Output Torque: | 9000Nm |
| Greatest Enter Rotation Speed: | 1000r/min |
| Brake Opening Force: | two.4MPa |
| Brake Torque: | 7617.12Nm |
| Equipped Hydraulic motor: | GRS-250 |
| Application: | Equipment |
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
editor by czh
China Custom Low noise High Accuracy small Harmonic Gear Reducer harmonic drive speed reducer gearbox geared head for Servo electric motor HD near me supplier
Warranty: 1 Year
Applicable Industries: Machinery Repair Shops, Retail, automatic industrial OEM, Robot Arm, Automated manufacturing
Customized support: OEM, ODM
Gearing Arrangement: Harmonic
Output Torque: 4.6~253
Input Speed: 500~3000rpm, <8000RPM
Output Speed: 16~40rpm
Life Span: 10000 hours
Working Temperature: <45℃
Noise: <50dB
Precision: 10,20 arc sec
Ratio: 50, 80, 100, 120
Efficiency: 85~90%
Size: 14,17,20
Allowable Load Torque: 4.6~32Nm
Max Torque at Start and Stop: 11.4~54Nm
Certification: CE, CCC, ISO
Packaging Details: 1 pc/ carton
Specification itemvalueWarranty1 YearCertificationCE, CCC, ISO, SGSApplicable IndustriesMachinery Repair Shops, Retail, automatic industrial OEM, Robot Arm, Automated manufacturingCustomized supportOEM, ODMGearing ArrangementHarmonicOutput Torque4.6~253Input Speed500~3000rpmOutput Speed16~40rpmPlace of OriginChinaBrand NameWANSHSINLife Span10000 hoursWorking Temperature<45℃Noise<50dBPrecision20 arc secRatio50, 80, 100, 120Efficiency85~90% Packing & Delivery 1 pc/ carton Company Profile CZPT Seikou(ZheJiang ) Co.,Ltd (referred to as “WANSHSIN”) is a professional gear motor manufacturer and intelligent automation application solution provider integrating R&D, Custom Forging and Machining Alloy Steel Rectangular Spline Drive Shaft for Tractors production, sales and service. CZPT mainly produces gear motor, high precision gearbox, servo motor, drives, etc, which are widely used in automated production lines, robots, automobile manufacturing, engineering machinery, warehousing logistics, metallurgy, chemical and other industries. Originated from the "world factory" in HangZhou City, ZheJiang Province, and booming in HangZhou City, ZheJiang Province, CZPT has 2 production bases in ZheJiang and HangZhou, established 3 R&D centers in Japan, HangZhou and ZheJiang , and set up an Indian branch. Products are sold to most provinces and regions in China as well as all continents in the world. Adhering to the vision of "committed to building a world-class Chinese electromechanical brand", and determined the path of strengthening country, CZPT takes "specialization, branding, and internationalization" as the goal, importing advanced processing and testing equipment from United States, Japan , pto shaft plastic guard wide angle pto shaft pto shaft tractor agricultural machine and Germany. WASNSHSIN dedicates to providing global customers with advanced technology, high-quality transmission products, and strives to promote the development of world industrial intelligent system! FAQ 1. who are we?We are based in ZheJiang , China, start from 2014,sell to North America(20.00%),South America(10.00%),Eastern Europe(10.00%),Southeast Asia(10.00%),Eastern Asia(10.00%),Western Europe(10.00%),Northern Europe(10.00%),Domestic Market(10.00%),Mid East(5.00%),Southern Europe(5.00%). There are total about 501-1000 people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?Speed Reducers4. why should you buy from us not from other suppliers?We have a full range of functions supporting the international advanced level of various types of processing, testing equipment,more than 50sets.5. what services can we provide?Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA；Accepted Payment Currency:USD,CNY;Accepted Payment Type: T/T,Credit Card,PayPal,Western Union,Cash,Escrow;Language Spoken:English, NMRV reductores rcv worm gear reducer gearbox motor drill gearbox box 250cc buggy gear box concrete mixer Chinese
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
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Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.